- Get the 2000 sorted with a few glitches done to make it OK to drive but no uprating.
- Get BRP's engine rebuilt and running, fit the Group 4 brakes so I can get it's historic rally car papers, wire in the Brantz rally computer (last year's Xmas present!) and then use it for competitive events.
- Transfer the surplus brakes from BRP to the convertible, fit new polybushes and the uprated suspension I already have, cure the misfire and get it on the road with an MOT before summer runs out!
A classic example of the few simple jobs was what I tackled first; the washers kept failing as one of the electrical connectors to the pump kept falling off. Simple, crimp it up and then job sorted. Oh no it wasn't, I had to work through all the tubes and jets too with an airline so that even with the pump fixed there was water to clean the screen with.
And that was just the start.
The brakes have always juddered so today was the day to fit the new discs and pads I had bought. Nothing out of the way here, standard bits, not uprated or anything so I thought 3 hours should cover this.
OK so faffing about with the washers slowed things down a bit but as I have done this kind of job before how hard could it be?
Here we go.
First thing after jacking the car up, setting it on axle stands and removing the front wheels was to remove the off side brake caliper. I always do one side at a time so that there's something to refer to as well as the Haynes manual.
Pulling the old pads out was fine and they went into the hubcap along with the pins and shims etc. The caliper itself is held on by two bolts, just like the TR7s I am used to.
Persuading them to undo though was no easy task and I had to resort to a long bar with some more pipe on the end of that - plenty of leverage eventually worked. I now remembered that the car has had a long time in storage with no maintenance which was now becoming apparent as bolts refused to give in easily!
Anyway, next up having tied the caliper out the way with cable ties was to remove the hub which went OK actually so back on track. Here's the hub in my vice with wood in the jaws to protect the studs. Those bolts didn't come out that easily but defeated they were and then the new disc fitted with new bolts so OK, looking good.At this point though I was beginning to think that maybe I wouldn't do both sides today unless everything suddenly became much easier.
Putting the hub back on the stub axle was OK no problem, it was when it came to refitting the caliper that things got a tad difficult.
Brake disc shields are the work of the devil. I have always taken them off my "competition" cars to help with cooling but was happy to leave them on this standard car. Well I wasn't happy when the shield made it very difficult to locate the caliper bolts so after much struggle I bent the shield mountings away - now we're flying.
No, putting the pads in then became a nightmare with the inner getting jammed so I unbolted the caliper again (!), cleaned up the channel for the pads some more, refitted it loosely and made sure the cylinders were pushed back in flush.
Now the pads went in and I could bolt the caliper back on. I had tried to bolt the shield back on by adapting it slightly but it was having none of it so I decided to take it off completely. Would it come off? What do you think?
A hacksaw cutting it into two halves persuaded it though - *** note to self, check the front bolt to the steering arm is tight***
Definitely time to call it a day and just do the one side. But then the steering lock won't release and I can't get the wheel back on Aaarghhh!!!
Having put all the tools away I came back to it and eventually got that released, refitted the front wheels and finally got it down on the ground again.
So that's 3 hours work to change one side's disc and pads. Next week the nearside!